Keyer Viktoriya, Kydyrbayeva Aitolkyn, Kulatay Tolganay, Zauatbayeva Gulzat, Bazhenov Dmitrii, Ingirbay Bakytkali, Shakhmanova Zhanar, Zhumabekova Maral, Ospanova Madina, Shustov Alexandr V
National Center for Biotechnology, Korgalzhin hwy 13/5, Astana 010000, Kazakhstan.
Scientific-Production Center of Transfusiology, Zhanibek Khandar St., 10, Astana 010000, Kazakhstan.
Biomolecules. 2025 Aug 14;15(8):1166. doi: 10.3390/biom15081166.
CAR-T cell therapy represents a breakthrough in cancer treatment, yet its implementation in developing countries remains challenging due to technical and infrastructural barriers. This study aimed to establish clinical-scale CAR-T production in Kazakhstan, a country with no prior experience in advanced cell and gene therapies. We implemented a complete CAR-T manufacturing pipeline, including in-house lentiviral vector (LV) production and automated CAR-T cell processing using the CliniMACS Prodigy system. Two anti-CD19 CAR LVs were used, one modeled after FDA-approved Kymriah (4-1BB costimulation) and another replicating Yescarta (CD28 costimulation). The vector produced locally achieved functional titers of 1.5 × 10 TU/mL after concentration. Twelve clinical-scale CAR-T products were manufactured, exhibiting a memory-skewed T-cell phenotype. Functional assessments revealed that CD28-based CAR-T cells produced significantly higher Th1 cytokines (IFN-γ, TNF-α, IL-2; < 0.05) than 4-1BB-based cells, though both demonstrated comparable cytotoxicity against CD19+ targets. These findings demonstrate the feasibility of establishing CAR-T production in resource-limited settings using a decentralized manufacturing framework. This work provides a scalable model of CAR-T therapy production in developing regions, suitable for clinical implementation using the hospital exemption framework. Critical gaps in access to advanced immunotherapies, including CAR-T, in the Central Eurasia region are addressed.
嵌合抗原受体T细胞(CAR-T)疗法是癌症治疗领域的一项突破,但由于技术和基础设施方面的障碍,在发展中国家实施该疗法仍具有挑战性。本研究旨在哈萨克斯坦建立临床规模的CAR-T生产,该国此前在先进细胞和基因疗法方面没有经验。我们实施了完整的CAR-T生产流程,包括内部慢病毒载体(LV)生产以及使用CliniMACS Prodigy系统进行CAR-T细胞自动化处理。使用了两种抗CD19慢病毒载体,一种模仿美国食品药品监督管理局(FDA)批准的Kymriah(4-1BB共刺激),另一种复制Yescarta(CD28共刺激)。本地生产的载体浓缩后功能滴度达到1.5×10 TU/mL。制造了12个临床规模的CAR-T产品,呈现出记忆偏向的T细胞表型。功能评估显示,基于CD28的CAR-T细胞产生的Th1细胞因子(IFN-γ、TNF-α、IL-2;P<0.05)显著高于基于4-1BB的细胞,不过两者对CD19+靶标的细胞毒性相当。这些发现证明了在资源有限的环境中使用分散式生产框架建立CAR-T生产的可行性。这项工作为发展中地区的CAR-T治疗生产提供了一个可扩展的模型,适用于使用医院豁免框架进行临床实施。解决了中亚地区在获得包括CAR-T在内的先进免疫疗法方面的关键差距。